{"id":11435,"date":"2021-08-06T09:46:20","date_gmt":"2021-08-06T08:46:20","guid":{"rendered":"https:\/\/active8robots.com\/?page_id=11435"},"modified":"2023-07-21T13:48:03","modified_gmt":"2023-07-21T12:48:03","slug":"the-money-printing-facility","status":"publish","type":"page","link":"https:\/\/active8robots.com\/case-studies\/the-money-printing-facility\/","title":{"rendered":"\u201cThe Money Printing Facility\u201d"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"11435\" class=\"elementor elementor-11435\" data-elementor-post-type=\"page\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-65482d6 elementor-section-height-min-height elementor-section-boxed elementor-section-height-default elementor-section-items-middle\" data-id=\"65482d6\" data-element_type=\"section\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-ffbba55\" data-id=\"ffbba55\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-8b73342 elementor-widget elementor-widget-text-editor\" data-id=\"8b73342\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"case-study-post-list-item-inner-content-quote\">\n<div class=\"case-study-post-quote\">\n<div class=\"case-study-post-quote\">\n<h1 style=\"text-align: center;\">\u201cThe Money Printing Facility\u201d<\/h1>\n<\/div>\n<\/div>\n<\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-81ff57e elementor-widget elementor-widget-text-editor\" data-id=\"81ff57e\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<h1 style=\"text-align: center;\">Case study for Active8 Robots<\/h1>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-09a0bb8 elementor-widget elementor-widget-image\" data-id=\"09a0bb8\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1118\" height=\"1068\" src=\"https:\/\/active8robots.com\/wp-content\/uploads\/.\/Screenshot-2021-07-14-at-16.08.10.png\" class=\"attachment-2048x2048 size-2048x2048 wp-image-7601\" alt=\"The Money Printing Facility\" srcset=\"https:\/\/active8robots.com\/wp-content\/uploads\/Screenshot-2021-07-14-at-16.08.10.png 1118w, https:\/\/active8robots.com\/wp-content\/uploads\/Screenshot-2021-07-14-at-16.08.10-300x287.png 300w, https:\/\/active8robots.com\/wp-content\/uploads\/Screenshot-2021-07-14-at-16.08.10-1024x978.png 1024w, https:\/\/active8robots.com\/wp-content\/uploads\/Screenshot-2021-07-14-at-16.08.10-768x734.png 768w, https:\/\/active8robots.com\/wp-content\/uploads\/Screenshot-2021-07-14-at-16.08.10-250x239.png 250w, https:\/\/active8robots.com\/wp-content\/uploads\/Screenshot-2021-07-14-at-16.08.10-750x716.png 750w\" sizes=\"(max-width: 1118px) 100vw, 1118px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-07f66a1 elementor-widget elementor-widget-text-editor\" data-id=\"07f66a1\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p style=\"text-align: left;\"><strong>Client: The Royal Mint.<\/strong><\/p>\n<p style=\"text-align: left;\"><strong>&nbsp;<\/strong><\/p>\n<p style=\"text-align: left;\"><strong>Sector:&nbsp;<\/strong>Mint production (coin, medal &amp; bullion).<\/p>\n<p style=\"text-align: left;\"><strong>Application:&nbsp;<\/strong>Commemorative and collectible coin colour printing and quality inspection.<\/p>\n<p style=\"text-align: left;\"><strong>Problem:&nbsp;<\/strong>Inconsistent and subjective quality control process reliant on human vision.<\/p>\n<p style=\"text-align: left;\"><strong>Solution:&nbsp;<\/strong>Automated unguarded collaborative robot cell integrated with existing machinery to: locate and orientate coins into position placing into printing device; delicately remove freshly printed coins; closely inspect for blemishes imperceptible to the human eye; and grade for standardised approval or rejection.<\/p>\n<p style=\"text-align: left;\">\n<\/p><p style=\"text-align: left;\"><strong>Technologies:<\/strong><\/p>\n<ul>\n<li style=\"text-align: left;\">Rethink Robotics Sawyer.<\/li>\n<li style=\"text-align: left;\">Two Keyence vision systems.<\/li>\n<li style=\"text-align: left;\">Bespoke multifunction end of arm tool by Active8 Robots.<\/li>\n<\/ul>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-130e50d elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"130e50d\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t\t<div class=\"elementor-background-overlay\"><\/div>\n\t\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-79bd807\" data-id=\"79bd807\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-e994d6d elementor-widget elementor-widget-text-editor\" data-id=\"e994d6d\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"case-study-post-list-item-inner-content-quote\">\n<div class=\"case-study-post-quote\">\n<div class=\"case-study-post-quote\">\n<h1 style=\"text-align: center;\"><strong>The Full Story<\/strong><\/h1>\n<\/div>\n<\/div>\n<\/div>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d7a3feb elementor-widget elementor-widget-text-editor\" data-id=\"d7a3feb\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<h1 style=\"text-align: center;\">QC\u00a0Automation for Mint Condition Coins<\/h1>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7b93d3a elementor-widget elementor-widget-text-editor\" data-id=\"7b93d3a\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p><b class=\"\">As&nbsp;the demand for commemorative and collectable coins surges across the globe, so&nbsp;does the demand for pristine quality. To exceed the high&nbsp;expectations of the&nbsp;discerning customer, the most stringent QC standards must be met.<\/b><br class=\"\"><br class=\"\">A technically advanced mint production facility requires the use&nbsp;of the best possible technologies to achieve the desired level of quality&nbsp;inspection. For one&nbsp;coin, medal and bullion producer, using the outdated naked&nbsp;eye method to identify imperceptible imperfections for an exclusive series of colour&nbsp;enhanced&nbsp;coins marking a special anniversary was no longer adequate. Active8&nbsp;Robots was invited to:<br class=\"\"><br class=\"\">&nbsp; &nbsp; &nbsp;\u00b7 carry out an in-depth appraisal of the facility;<br class=\"\">&nbsp; &nbsp; &nbsp;\u00b7 to produce an authoritative report detailing recommendations, implications, projections and benefits;<br class=\"\">&nbsp; &nbsp; &nbsp;\u00b7 set out the roadmap for achieving the vision.<br class=\"\"><br class=\"\">The primary goal was to&nbsp;improve the existing quality inspection&nbsp;control process beyond current standards without compromising production rates.<br class=\"\"><br class=\"\">Secondary goals included: enhancing manufacturing speeds; reducing&nbsp;labour dependency and associated costs; and automating the dull repetitive tasks&nbsp;performed by humans to enable redeployment to roles that were more cognitive&nbsp;and variable in nature.<br class=\"\"><br class=\"\">Upon review of the proposal presented by Active8 Robots it was eagerly&nbsp;accepted that all of the above would be satisfied with the designed solution. The&nbsp;engineering team was subsequently invited to develop the automated robotic&nbsp;press tending solution and integrate it with the coin producer\u2019s existing&nbsp;systems.<br class=\"\"><br class=\"\">This innovative pad-printing cell comprised a fully safe,&nbsp;unguarded collaborative robot system that could be loaded with up to eight&nbsp;hours of product whilst&nbsp;running unattended. It incorporated triple-function&nbsp;end-of-arm-tooling to maximise productive robot movement and two high-end&nbsp;vision systems by Keyence &#8211;&nbsp;one for sending data to the robot and the other for&nbsp;quality inspection.&nbsp;Multiple programs were specially developed to accommodate a wide range&nbsp;of coin&nbsp;sizes and designs.<br><\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c4d01da elementor-widget elementor-widget-text-editor\" data-id=\"c4d01da\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<h1 style=\"text-align: left;\">How it works<\/h1>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-97abe78 elementor-widget elementor-widget-text-editor\" data-id=\"97abe78\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>\u00a0 \u00a0 \u00a0\u00b7 The robot picks a tray of coins from the infeed rack and places it in\u00a0the pick inspection jig.<br class=\"\" \/>\u00a0 \u00a0 \u00a0\u00b7 The first vision system, located above the tray, finds a valid target coin\u00a0and sends location co-ordinates and rotary orientation data to the robot.<br class=\"\" \/>\u00a0 \u00a0 \u00a0\u00b7 Using a vacuum suction cup, the coin is picked from the top face and\u00a0placed into an orientation jig to correct rotational alignment.<br class=\"\" \/>\u00a0 \u00a0 \u00a0\u00b7 The coin is re-picked and placed into the pad-printing vice for\u00a0printing.<br class=\"\" \/>\u00a0 \u00a0 \u00a0\u00b7 On completion of the print cycle, the coin is delicately removed from\u00a0the vice using a two-finger pneumatic parallel gripper, that picks it from the\u00a0sides to\u00a0avoid damaging the freshly printed surface.<br class=\"\" \/>\u00a0 \u00a0 \u00a0\u00b7 The coin passes through the second vision station that carries out quality\u00a0control checks for colour variation and saturation, image position, paint\u00a0smudges,\u00a0shadowing, scratches, dirt and grease<br class=\"\" \/>\u00a0 \u00a0 \u00a0\u00b7 Finally, the coin is judged to be either a pass or a fail and is\u00a0subsequently placed in the corresponding outfeed.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2899dd8 elementor-widget elementor-widget-text-editor\" data-id=\"2899dd8\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<h1 style=\"text-align: left;\">The\u00a0Outcome<\/h1>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ef2bf73 elementor-widget elementor-widget-text-editor\" data-id=\"ef2bf73\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<p>The bespoke solution designed, built and fully integrated by the\u00a0Active8 Robots engineering team, successfully removed the need for an operative\u00a0to carry\u00a0out quality control using the outdated and subjective visual\u00a0inspection method.\u00a0The key advantage of using sophisticated machine vision systems for\u00a0inspection is that the quality check process is objective, consistent and\u00a0reliable.\u00a0This resulted in better\u00a0consistency of output quality, faster cycle times and\u00a0lower labour costs.<br class=\"\" \/><br class=\"\" \/>Furthermore, the seamless integration and handover process\u00a0minimised disruption to the business.<br class=\"\" \/><br class=\"\" \/>The mint producer can relax in the\u00a0knowledge that are providing their customers with the quality that they expect\u00a0and deserve worldwide.<\/p>\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-647a98c elementor-reverse-tablet elementor-reverse-mobile elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"647a98c\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-2e822db\" data-id=\"2e822db\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b71de7f elementor-widget elementor-widget-image\" data-id=\"b71de7f\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1536\" height=\"286\" src=\"https:\/\/active8robots.com\/wp-content\/uploads\/.\/TheJourneyisON4-copy-1536x286.png\" class=\"attachment-1536x1536 size-1536x1536 wp-image-12265\" alt=\"\" srcset=\"https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy-1536x286.png 1536w, https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy-300x56.png 300w, https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy-1024x191.png 1024w, https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy-768x143.png 768w, https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy-250x47.png 250w, https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy-750x140.png 750w, https:\/\/active8robots.com\/wp-content\/uploads\/TheJourneyisON4-copy.png 1725w\" sizes=\"(max-width: 1536px) 100vw, 1536px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-4f0f810 elementor-reverse-tablet elementor-reverse-mobile elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4f0f810\" data-element_type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-6208fca\" data-id=\"6208fca\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-54dfecf elementor-align-center elementor-widget elementor-widget-button\" data-id=\"54dfecf\" data-element_type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;none&quot;}\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-xs elementor-animation-grow\" href=\"https:\/\/active8robots.com\/case-studies\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Back to case studies<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-a1e2232\" data-id=\"a1e2232\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fe04041 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"fe04041\" data-element_type=\"widget\" data-settings=\"{&quot;_animation&quot;:&quot;none&quot;}\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-xs elementor-animation-grow\" href=\"https:\/\/active8robots.com\/contact-us\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Let's go!<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-33 elementor-top-column elementor-element elementor-element-4ee4ec2 elementor-hidden-tablet elementor-hidden-phone\" data-id=\"4ee4ec2\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>\u201cThe Money Printing Facility\u201d Case study for Active8 Robots Client: The Royal Mint. &nbsp; Sector:&nbsp;Mint production (coin, medal &amp; bullion). Application:&nbsp;Commemorative and collectible coin colour printing and quality inspection. Problem:&nbsp;Inconsistent and subjective quality control process reliant on human vision. Solution:&nbsp;Automated unguarded collaborative robot cell integrated with existing machinery to: locate and orientate coins into position [&hellip;]<\/p>\n","protected":false},"author":994,"featured_media":7603,"parent":11398,"menu_order":23,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"content-type":"","footnotes":"","_links_to":"","_links_to_target":""},"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v21.5 (Yoast SEO v22.6) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Case Studies: \u201cThe Money Printing Facility\u201d - Active8 Robots<\/title>\n<meta name=\"description\" content=\"Discover the incredible efficiency of the money printing facility, where cutting-edge robotics streamline the production process.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/active8robots.com\/case-studies\/the-money-printing-facility\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"\u201cThe Money Printing Facility\u201d\" \/>\n<meta property=\"og:description\" content=\"Discover the incredible efficiency of the money printing facility, where cutting-edge robotics streamline the production process.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/active8robots.com\/case-studies\/the-money-printing-facility\/\" \/>\n<meta property=\"og:site_name\" content=\"Active8 Robots\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/active8robots\" \/>\n<meta property=\"article:modified_time\" content=\"2023-07-21T12:48:03+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/active8robots.com\/wp-content\/uploads\/02.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"342\" \/>\n\t<meta property=\"og:image:height\" content=\"372\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:site\" content=\"@active8robots\" \/>\n<meta name=\"twitter:label1\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/active8robots.com\/case-studies\/the-money-printing-facility\/\",\"url\":\"https:\/\/active8robots.com\/case-studies\/the-money-printing-facility\/\",\"name\":\"Case Studies: \u201cThe Money Printing Facility\u201d - 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